A lot of you will be familiar with reinforced concrete as a building material, but may not be aware of the finer details. Commercial concrete is often a good solution for building work, we will be discovering a bit more about why this is the case, and the best ways to go about using the material for your building projects.

Everything You Need to Know About Reinforced Concrete

Commercial Concrete

This is concrete used as part of a building project, often used to create or enhance business facilities, industrial buildings, warehouses and retail stores. In an average building, you will find commercial concrete in plenty of spaces, such as the walls, floors and even some architectural details. A large majority of commercial buildings would have been put together with heavy use of commercial concrete. Like domestic concrete it has many benefits when used on a building site, durability being one of the most obvious.

Domestic Concrete

Domestic, or residential concrete usually has less demand placed on it in terms of structural performance and durability, but in itself, it is still considered a durable building material. Domestic concrete floors and pavements usually require a lower strength mix design and lighter reinforcement than commercial concrete.

Concrete Pumps

The purpose of a concrete pump is to have a tool that can convey liquid concrete. This works by having one piston drawing liquid concrete into a cylinder from a hopper while the other piston simultaneously pushes concrete out into discharge pipes. There will be a valve which can determine the cylinder that is open to the concrete hopper and the one which is open to the discharge pipes, which gets switched over each time the pistons reach an endpoint, with the process continuing with the first cylinder now discharging and the second drawing fresh concrete from the hopper.

Concrete Services

If you need to deal with reinforced concrete there are a couple of things that are crucial to consider. You need to make sure that if you are laying the material yourself you know what you are doing with it. You must also make sure that the concrete is of a high-quality standard. You must have the facilities to mix it correctly as well as an appropriate skill/strength level to physically handle it/the required machinery.

Alternatively, you may need to use the services of a professional concrete company, like Base Concrete, to prepare and lay the concrete and get your building project completed. Commercial concrete can be a great asset to all sorts of projects and can be purchased with some very good deals, just make sure you are only ever involved in using the services of professional and trusted companies. It is almost a guarantee that your area will have quite a lot of concrete services operating in your area where you can purchase your desired amounts of commercial concrete or have a service bring around the material and lay it on your behalf.

So, for all your concrete needs, contact Base Concrete today on 01442 389105. For more details, visit our contact page.

The post What is Reinforced Concrete? first appeared on Base Concrete.

You may just see concrete as a flooring option that is a pretty standard arrangement, one that places tend to opt for if they can’t think of a better choice. But some noteworthy reasons make concrete a great choice for flooring, it can elevate a stepping space to the next level… Let us take a look at 6 great benefits of concrete flooring and how it can transform the look of your property.

Strength 

If you know anything about the strengths of concrete, you will know that it’s a very durable mixture indeed. We’re talking about a material that can withstand very high volumes of weight, with strong pressure presenting no issues whatsoever. Heavy equipment and vehicles would not be enough to make a dent on a concrete floor. So a concrete floor can easily take all the foot traffic and moving of furniture that the average household is likely to take part in regularly without any issues!

Long-lasting

This durability means that the concrete will hold up and last for years to come. Especially if the concrete flooring is well looked after and sealed, you can expect it to last for a very long period before it becomes anywhere near being worn down. And even when the texture and colour begin to change with age, a long way down the line, that adds a bit of ‘character’ to the style of the flooring and is not a practical issue unless it actually becomes damaged in any respects.

Plenty of design options

Concrete does seem to be stereotyped as a boring flooring type, but that is quite unfair. Designers have come up with a wide range of options, with absolutely loads of different colour and textual effects to choose from. And don’t forget you can stain or paint the surface of concrete for your desired effects and also opt for other specialities such as polished concretes.

Reasonable 

If you’re cost-conscious, whether you’re looking to purchase domestic concrete or require flooring for office space, it remains one of the more economical options available. The clever aspect is that you can choose a faux floor pattern that resembles the style of a much more expensive flooring type for a fraction of the cost.

Easy to Maintain

Another big benefit of concrete is that it’s very easy to maintain. As mentioned, it will keep even better with a seal of some kind, a protective sealant that should be reapplied every 3-9 months on average. Regular sweeping and mopping will help keep the concrete looking fresh and new, but other than that, not much maintenance is required. Polishing your concrete is also a great way to keep it looking its best.

Good for Indoor and Outdoor

A final benefit of concrete flooring is it’s a reliable choice for both indoors and outdoors, so you can have it set up in your home or garden area.

You should enjoy selecting a great looking concrete flooring style, but there is also an alternative option. Consider hiring a mini concrete mixer which for a very small daily fee can produce your required amounts of concrete from the comfort of your garden! This can work out to be a very affordable way of getting the job done! So, for all your concrete needs, contact Base Concrete today on 01442 389105. For more details, visit our contact page.

The post Why Concrete is a Great Choice for Floors first appeared on Base Concrete.

Lots of people fear using concrete. If it goes wrong, it can be difficult to fix, but for smaller domestic jobs it’s actually a lot easier than many people think. With this guide, we’ll go over the different ways to mix concrete so you can decide what’s best for you when attempting your DIY project.

Concrete Proportions

Concrete has 3 main ingredients. Cement, aggregate, and sand. These ingredients are mixed with water, which when dried out, binds into a solid, very hard material. Depending on what you’re using the concrete for, these can be mixed in different proportions to give you different finishes and strengths.

It’s very important to get these proportions correct. With too much sand, your concrete won’t be hard enough to withstand the test of time. However, too much aggregate and you’ll be rushing to find a way to cover it up and pretend that it isn’t there.

Mixing Methods

In a domestic setting, there are several different approaches you can take to mix your concrete. If you’re happy giving the different proportions a go, you can either do this by hand or by using a mixer. For small scale jobs, mixing by hand can be ideal as it’s easy to keep track of the consistency and see how it’s going. This can often be a good thing to do as a practice if this is your first time. For larger jobs, a concrete mixer can save you hours of time and strength mixing larger amounts of concrete together.

When it comes to domestic concrete, it’s often overlooked that there are some other options also available to you, especially for slightly larger jobs such as concrete bases for sheds, summerhouses and other garden accessories. The main differences between domestic and commercial worksites are space. Often with a commercial worksite, the work will be planned to make these processes as efficient as possible, allowing the concrete mixers to reverse right up to where they’re going. However, this doesn’t mean you can’t utilise similar methods.

Types of Concrete Mixers

There are two main different types of concrete mixer. There are ordinary concrete mixers and also volumetric concrete mixers and both of these have different uses. You’ll likely have seen ordinary concrete mixers or mini mixers driving around quite frequently. These have the advantage of being able to transport one of many different mixes of concrete. Extra ingredients can be added to the concrete at the factory in order to provide different properties such as waterproofing or extra fibres for additional strength. However, this isn’t often needed when it comes to domestic concrete.

The other type of concrete mixer is a volumetric concrete mixer. These are ideal for domestic concrete as you don’t need to worry about having too little or too much. ‘Mix as you go’ concrete mixers contain the raw ingredients needed and as you pour out the concrete will mix it straight away. They also have the added advantage over traditional concrete mixers of being able to supply multiple different mixes of concrete to the same job without having to pay the additional cost of bringing in a second load.

Concrete mixers and volumetric concrete mixers are also a great choice for people taking on DIY projects that don’t want to take the risk of getting the mix wrong. All you’ve got to worry about is where it goes with the extra guarantee of knowing that it will stand the test of time. Thank you for reading this blog post. Should you have any enquiries, feel free to call us on 07812 182778 or visit our contact page for more information.

The post How to Mix Concrete by Hand or in a Mixer first appeared on Base Concrete.

What’s The Difference? 

Concrete is, without a doubt, one of the most common construction materials. This is because it can be used for a wide variety of projects. It is essentially a blend of water, Portland cement, and aggregates. The two basic types of concrete used in the construction industry are site-mixed concrete and ready-mix concrete. 

There are slight differences between these two types of concrete. It is important to be aware of the differences, even if they seem subtle to you, as doing so can make it easier to choose the right concrete for your project. Here are the major differences between site-mixed and ready-mix concrete:

Preparation 

One of the obvious differences between these two types of concrete is the way they are mixed. Ready-mix concrete is usually manufactured at a plant and delivered to the clients in a ready-to-use state. It’s typically sold by volume, which is measured in cubic meters. 

Site-mixed concrete, on the other hand, is prepared at the client’s construction location. The components are mixed in specific ratios to achieve different degrees of strength. When making this type of concrete, caution must be taken to avoid quality issues. 

Time

If you are working on a time-conscious project, it’s obvious that speed is important. In such a case, you should choose ready-mix concrete, as it’s easier to load and off-load, which may save you time.

Volumetric concrete is more time consuming to work with, as you have to pause part of the project while the mix is being created. 

Equipment

An important factor for any construction project is your equipment and where you can source what you need. Volumetric concrete requires the use of equipment such as batch mixers. Whereas, ready-mix concrete does not require the project owner to hire equipment, as the concrete is not made on-site.

Convenience

Ready-mix concrete is convenient for almost any kind of construction project, as it can be delivered to multiple sites within the project location. However, volumetric concrete has to be mixed as close as possible to the point of use to avoid contamination. 

Another major difference between ready-mix concrete and volumetric concrete is storage requirements. You will require controlled storage space for the materials used to make volumetric concrete. However, when using ready-mix concrete you won’t need any extra storage space. 

Quality

Ready-mix concrete has a better and more consistent quality when compared to site-mixed concrete. This is because ready-mix concrete is mixed in an automated and controlled environment. 

Material takeoff

The materials used to make site-mixed concrete have to be estimated individually and purchased separately. However, ready-mix concrete is simply calculated as a single item. 

Waste 

Working with site-mixed concrete causes material loss not only when the materials are being mixed but also during storage. Whereas, ready-mix concrete causes minimal waste on your site because the concrete is delivered in a ready-to-use state. 

Workforce

When working with ready-mix concrete, the only time you may require skilled labour is when pouring and compacting the concrete. However, you will require more man-hours when working with volumetric concrete.

In summary,  

Both types of concrete have some major differences. It is important to research which type of concrete is best for your construction project. Generally, ready-mix concrete is a better option as it can be used for a wider variety of projects.

if you have any questions make sure to contact us.

The post Volumetric or Ready Mix first appeared on Base Concrete.

Did you miss our previous article…
https://concretedoctorsolutions.net/?p=210

Depurating Landscape: an introduction to plants as a water treatment alternative

This article is a collaboration between Degré47 and Critical Concrete, aiming to be an introduction to phyto purification’s general concepts for self-constructors. It also aims to shed light on these systems as low-cost, low-tech and self-constructible wastewater treatment solutions.

The wastewater issue

It isn’t new to argue that the disorganized and centralized population growth in urban areas has brought challenges to the natural environment. In addition to CO₂ emissions, waste production and impermeabilization of soil, wastewater is one of the fundamental issues local governments need to address. At the very least, the wastewater from human activities of any sort needs to be treated to be assimilated by nature.

There are many water treatment solutions, from the collective to the individual scale. One of the most common sanitation solutions in urban centres is a collective one: wastewater treatment plants. These centres manage the wastewater through physical, chemical and biological processes in a complex and highly specialized infrastructure. [1]

After the physical filtration through decantation, flotation, filters and/or membranes, traditional treatments commonly make use of chemical products, notably coagulants (ferric chloride, aluminium sulphate, etc.), flocculants, and sometimes disinfectants such as chlorine or ozone. These processes, however, are arguably costly and energy-intensive, not to mention polluting. They also necessarily generate by-products such as coarse waste, sand and sludge that must be cleaned, decanted, stabilised and treated. [2]

In addition, in the ever-growing urban centres, many areas aren’t able to access the public sewage system, bringing up the importance to think of alternatives for wastewater treatment, especially low-cost and low-maintenance ones, as the mismanagement of effluents can pose a serious issue to natural hydric resources. [3]

Individual or small-scale collective sanitation solutions might be a good way to tackle the situation. A solution that stands out is the phyto-purification system with its low energy and low maintenance (as there’s no need for emptying and transporting). It is already the main sanitation system in France for cities of less than 1,000 inhabitants. [4]

This system, which is based on the use of plants (phyto) to filter the wastewater has been proving to be a low-cost yet highly efficient way to treat domestic wastewater. Because it is energetically and logistically autonomous, phyto-purification can be considered an ecological sanitation solution.

Purification with plants

Phyto-purification consists of wastewater purification systems that make use of aquatic plants, reproducing water depuration processes typical of humid areas. There are two main methods of phyto purification: lagooning, which consists of ponds with microphytes, similar to natural wetlands, and the filters planted that make use of macrophytes and consist of ponds filled with aggregates in which the water circulates for treatment. [5]

In these systems, the plants are responsible for bringing oxygen through their roots whereas the aggregates act not only as a physical filter — as bigger particles can’t penetrate it — but also as a chemical filter as they absorb phosphorus and ammoniacal nitrogen. In these basins, an important biological process also occurs: the microfauna present in the system degrades organic matter, turning it into nutrients to be absorbed by the plants. [6]

The interesting aspect is that, although the name might indicate, the wastewater is not filtered by the plants. In reality, the plants are the key element to create the environment for bacterial activity, especially in the region around the plants’ roots. The plants greatly benefit from the system as it absorbs nutrients that are liberated in the process of depuration. It’s a symbiotic relationship.

The different methods

There are two groups of phyto purification systems that can be used according to different needs and types of wastewater: lagooning and filters planted. [7]

Lagooning

This system makes use of microphytes (small aquatic plants), microorganisms and (sometimes) substrate to control water pollution. Its main characteristic is the resemblance with natural wetland areas in which the majority of elements are saturated, i.e submerged in water. [8]

In this model, the main purification process occurs on the aquatic surface where the plants and the bacteria present in their roots are located.  In this solution, the effluent is continuously supplied and homogeneously distributed on the surface, flowing horizontally and superficially at low scooping velocity. The water is then collected by a drainage pipe located in the basin’s bottom. [9]

It is important to stress that in this solution, the substrate is not a requirement, and when not applied, fluctuant aquatic species should be used (see image 1). [10]

fig. 1: Different types of plants

Because there’s no emphasis on physical filtration with a substrate, this solution requires a previous treatment focused on the removal of organic matter and suspended solids as it mainly targets the removal of nutrients, especially phosphorus by the plants and bacteria. [11] The use of a substrate, however, can be beneficial if residual suspended solids end up in the basin.

This is a cheap and very low maintenance option, however, it generally requires a larger area than other methods.

fig. 2: surface flow filter with substrate and emergent plants

Filters planted

In this model, the system works through percolation, meaning the wastewater infiltrates the substrate in the process of purification. Here the substrate can be saturated or not. [12]

In this system, the water flows under the surface of the planted bed, through the pores of the substrate. There are two subsurface models: the horizontal flow filter and the vertical flow filter.

In the horizontal model, the flow can be operated in a continuous input, intermittent or even in batch mode whereas the vertical flow model requires intermittent dumping of water in short periods, followed by long resting intervals.

fig. 3: subsurface horizontal flow filter

The long periods between inflow in the vertical flow basin results in a high rate of oxygen transfer from the atmosphere to the system. In aerobic conditions the nitrification can occur, potentiating the nitrogen. In the horizontal flow basin, the poor levels of oxygen favor the occurrence of denitrification by anaerobic bacteria. [13]

fig. 4: subsurface vertical flow filter

In some cases, both flows can be combined to enhance the system’s performance. That’s the case of the double planted filter method applied by Kevin Quentric and documented and published as a tutorial by low-tech lab. [14]

It consists of two different units with a vertical and a horizontal water flow that perform complementary tasks in the process of depurating the wastewater.

fig. 5: section of double filter planted

The first phase of this system is a 60-80 cm² deep vertical filter (VF) which is divided into two parts and each part takes turns receiving the raw sewage (wastewater without previous treatment) from above (see fig. 6). The wastewater spreads on the surface of the first filter and has its solid particles such as hair, fat, faeces, etc, drying and decomposing on the surface whereas the water infiltrates downwards until it reaches the gravel layer. It might sound like the perfect recipe for a smelly garden but, as Kévin explained in emails to us, in a nutshell, bad smells occur in warm, low oxygen environments, when the water stagnates and fermentation takes place. In this double filter planted, however, the vertical filter is in open air, meaning it’s fairly oxygenated. The coarse material retained on the surface of the sand dries out and compost whereas the wastewater quickly infiltrates, without time to ferment. For this, the occurrence of smells is rather rare.

After the percolation, the water then is collected by a drain in the bottom of the VF. This phase of the process is aerobic: the bacteria present in it require oxygen to mineralize the organic particles making the compounds absorbable by the plants.

fig. 6: plan of double filter planted

The second part of the system, the horizontal filter (HF) is 60cm deep, filled with gravel and water 10 cm below the substrate. The second filter is then a poorly oxygenated environment, in which anaerobic bacteria live. These bacteria perform the important task of denitrifying the water by extracting the oxygen from the nitrate molecules, turning them into dinitrogen.

Another interesting aspect is that this system is energetically autonomous. For that, it relies on gravity: each stage into the water purification is lower than the previous one so the water can flow without the use of pumps.

The step-by-step for this method can be found on the low-tech lab site. [15]

Pretreatment

In the double planted filter by Kevin Quentric there’s no need for primary treatment and the raw sewage can be discharged directly on the first filter. In some models, however, pretreatment is required before the wastewater discharge for removal of coarse particles and settleable solids in order to prolong the useful life of the systems, minimising the occurrence of clogging.

The specific type of pretreatment depends on the type of sewage and on the chosen method of phyto purification. Some of the primary treatment methods are:

Screening: This is typically the first step, especially for surface flow filters. Screens are used to remove large debris. [16]Oil removal by decantation: The method is based on injecting fine air bubbles into the grease tank, allowing the grease to rise quickly to the surface (grease is hydrophobic). [17]Sedimentation: Water is typically retained in sedimentation basins for at least 4 hours, allowing particles to settle out. [18]

Domestic phyto-purification

The management of wastewater is of extreme responsibility but depending on which system is chosen and the knowledge of the builders, self-construction is an accessible and plausible option. In addition, professionals in the field can provide help for those seeking to build their own phyto-purification system at home.

When planning a phyto-purification system, some things must be taken into consideration, such as sizing, site and botanical species.

Choosing a site

Ideally, the system should be located as close as possible to the sewage outlet. Remember to make sure the system works with gravity by building it on a slope or working with built and excavated basins. Earthwork is also an option but it might significantly increase the costs of the construction. In the elected site for construction, the soil should be sufficiently compacted to minimise groundwater infiltration and should be above the water table and floodplains.

Another aspect to have in mind is that phyto purification requires space. The site of construction should be of sufficient size to meet current and possible future expansions. Also, insects (especially on surface flow models) and, very rarely, odours can pose discomfort. Therefore, make sure the system is not too close to your and/or the neighbour’s house.

Lastly, the site should be very accessible to construction and maintenance machines and vehicles. [19]

Sizing

The dimensions of the system should be calculated by maximum capacity and a good way to do so is using the value of “inhabitant equivalent”, which relates to the house’s number of rooms and not to the number of inhabitants. In this model, each room of the house = inhabitant equivalent (2 to 4m²). [20]

Plants

To choose what species should be used, a few criteria need to be taken into consideration such as main pollutants to be removed; climatic conditions and local availability of species. They can be emergent, fluctuant or submerged species (see fig. 01). [21]

In Europe, the common reed (Phragmites communis) is one of the main wetland plant species used for water treatment, especially on subsurface flow filters. Some examples are Caltha palustris,Veronica beccabunga and the Typha latifolia.

fig. 7: Phragmites communis, Caltha palustris,Veronica beccabunga and Typha latifolia, respectively.

When the water goes through a pretreatment basin, the plants in the filter basin can be less resistant. Some examples are the Sparganium erectum, Alisma plantago and Iris pseudacorus. [22] Before mixing different species in the same basin, research about possible interactions between the species and if there is competition between them.

fig. 8: Sparganium erectum,Baldellia ranunculoides and Iris pseudacorus, respectively.

It’s advisable to transplant seedlings of plants that have been removed from a nearby location, which are naturally more adapted to the local climate and to do so in the rainy season, in order to minimise conditions of hydric stress for the plants. Plant the botanical species between 20 to 30 days before starting the purification system so there’s time for biological adaptation of the plants to the new environment.

Considering phyto purification

Phyto purification systems are economically efficient solutions. It is estimated that however the initial cost can be elevated (6.500 euros on the hybrid solution by Kevin Quendric, for example), these water treatment systems pay for themselves in about fifteen years time as they do not require electric energy nor maintenance by a qualified workforce.

Unlike conventional purification systems, phyto purification can support insects, birds, amphibians, contributing to the local biodiversity. The lack of chemicals makes the system an environmentally-friendly option available for water treatment.

In addition to environmental and economic upsides, planted filters can be a beautiful landscape project as it has an undeniable aesthetic value. A symbiotic relationship can emerge. The wastewater produced every day by humans is rich in nutrients valuable for certain plants of every shape and colour.

[1] Dias, Richardsson Mendes. (2019) Eficiência da Fitodepuração como Alternativa de Tratamento de Águas Residuárias: Um Estudo de Caso. Teresina:  IFPI

[2]https://www.build-green.fr/phytoepuration-creer-un-filtre-plante/doing_wp_cron=1617567011.8170158863067626953125, accessed 4 April, 2021.

[3] Ibidem

[4] https://wiki.lowtechlab.org/wiki/Phyto%C3%A9puration_eaux_us%C3%A9es, accessed 5 April, 2021.

[5] https://www.lenntech.com/phytodepuration.htm, accessed 5 April, 2021.

[6] http://www.graia.eu/en/our-activities/phytodepuration-and-lagooning/, accessed 5 April, 2021.

[7]https://www.build-green.fr/phytoepuration-creer-un-filtre-plante/?doing_wp_cron=161756 7011.8170158863067626953125, accessed 6 April, 2021.

[8] Ibidem

[9]https://www.researchgate.net/publication/326352770_Manual_de_sistemas_de_Wetlands_construidas_para_o_tratamento_de_esgotos_sanitario_implantacao_operacao_e_manutencao, accessed 6 April, 2021.

[10] Ibidem

[11] Ibidem

[12]https://www.build-green.fr/phytoepuration-creer-un-filtre-plante/?doing_wp_cron=1617567011.8170158863067626953125 , accessed 8 April, 2021.

[13]https://www.researchgate.net/publication/326352770_Manual_de_sistemas_de_Wetlands_construidas_para_o_tratamento_de_esgotos_sanitario_implantacao_operacao_e_manutencao, accessed 8 April, 2021.

[14] https://wiki.lowtechlab.org/wiki/Phyto%C3%A9puration_eaux_us%C3%A9es, accessed 8 April, 2021.

[15] Ibidem

[16]https://www.sciencedirect.com/topics/earth-and-planetary-sciences/water-purification-plant, accessed 9 April, 2021.

[17]https://www.build-green.fr/phytoepuration-creer-un-filtre-plante/?doing_wp_cron=1617567011.8170158863067626953125, accessed 9 April, 2021.

[18] https://www.sciencedirect.com/topics/earth-and-planetary-sciences/water-purification-plant, , accessed 11 April, 2021.

[19https://wiki.lowtechlab.org/wiki/Phyto%C3%A9puration_eaux_us%C3%A9es, accessed 11 April, 2021.

[20] Ibidem

[21] https://www.researchgate.net/publication/326352770_Manual_de_sistemas_de_Wetlands_construidas_para_o_tratamento_de_esgotos_sanitario_implantacao_operacao_e_manutencao, accessed 11 April, 2021.

The post Phytodepuration with Degre.47 first appeared on Critical Concrete.
Did you miss our previous article…
https://concretedoctorsolutions.net/?p=195

Picture the last food scrap you threw away. Maybe you were dumping some potato peels in the trash, or composting the outer leaves of a cauliflower. Why did you throw it away? Was it for aesthetic reasons? Did you consider any of that food inedible? Did you have patience in that moment to think of a reason to keep it? Were you out of containers to store it in? There are a multitude of reasons why food ends up in the bin, but we hope this article can make it easier to give your food (waste) another chance.

Food waste, as we’ve explored in this series on food knowledge, is one of the most urgent yet avoidable contributors to climate change. Even a single apple that goes to waste due to poor storage strategies or aesthetic imperfections represents a loss of all its embodied energy. That is to say, all the water and land used to grow it, all the energy used to transport and store it, and all of the caloric energy it could have provided to someone are squandered. At such a small scale, it’s negligible, and yet when everyone believes that throwing away food is not a big deal, it leads to enormous quantities of waste that often end up in landfills, releasing methane (a potent greenhouse gas) into the atmosphere.

Reframing Fruit Scraps

One way to reduce food waste is to rethink what you consider food. Of course, this isn’t to say that you should go around eating nut shells and parts of food that leave you with indigestion, but some foods that we are taught to discard have great flavors and health benefits. 

On the most basic level, this applies to fruits with soft peels. Your apple, pear, peach, or nectarine skins can and should be eaten, but certain dessert recipes ask you to peel them, and in those cases, you can enjoy the peel by itself or use it in tea. Beyond those four, kiwi skin adds fiber and flavor when you eat it with the rest of the fruit, and dried pomegranate and hazelnut skin can be pulverized and added to smoothies or sprinkled on meals as a supplement. But fruit scraps don’t just have to be healthy; we highly recommend making treats out of your lemon and orange rinds. Although candied citrus rinds are great dipped in chocolate or sprinkled on cakes, the ones we made were devoured before they could make it to those stages.

More unusually, banana skins make a wonderful meat substitute in some recipes, like tacos or lasagna. Watermelon rinds make good pickles, but they can also be candied by cooking them in sugar syrup. If you make your own milk alternatives at home, you can use the strained almond, oat, rice, or cashew pulp for baking by replacing some of the flour in a recipe with pulp. (Be aware that milk pulp as a flour replacement will have an effect on the moisture and gluten content, so it only works in small ratios of pulp to flour and doesn’t work for difficult pastries, like croissants.) Another unusual recipe we tried was jam made out of passion fruit rinds. By boiling the rinds, taking the skin off, and mashing them with sugar, we cooked a slightly floral and astringent spread that goes well with bread or scones.

Vegetable Scrap Recipes

It’s helpful to rethink how you treat the scraps from your vegetables, too. Make sure not to waste delicious broccoli stalks or beet greens, and definitely don’t throw out the peels of your root vegetables. When a recipe requires peeled potatoes, the peels make a crispy snack or garnish when baked with some oil. Carrot greens transform into a delicious pesto when blended with oil, garlic, sunflower seeds, and salt.

Anything hard to chew can be blended into sauces, as is the case with kale stems and pea shells, and the stems of chard can be pickled. You can even sauté the tough green ends of leeks! The leaves of cauliflower, broccoli or romanesco broccoli should be cooked and eaten as well. Fava pods can be eaten whole, by grilling or sautéing them. When we tried out this recipe, we topped the pods with lemon juice, salt, chili flakes, and mint. 

It should go without mentioning that any vegetable scraps can be made into broth. Herb stems are superb for this purpose, but celery, onions, leeks, carrots, potatoes, and celery root all provide scraps to flavor your broth. Sometimes, there isn’t enough waste to produce broth, so these scraps can be stored in the freezer while you collect enough.

Similarly to broth, parts of some foods can be added to teas or infused on their own. This is most true for leaves, especially artichoke, persimmon, and strawberry leaves, and for dried or fresh citrus rind. 

Other Food Scrap Uses

Food scraps have purposes beyond just culinary! When making a vinegar-based cleaning solution for your house, lemon, orange and grapefruit rinds add a nice aroma. Banana skins serve as aphid repellents when they are chopped up and buried a couple inches deep around the base of a plant, and have anti-inflammatory properties when used on irritated skin. Coffee grounds and oat, almond and rice milk pulp are great body exfoliants, with rice and oat pulp having additional soothing properties when used on facial skin.

Many food scraps can be used to regrow foods, and these experiments double as educational projects as well. Root vegetables can be regrown by placing the tops of the root in water until new leaves begin to grow, at which point they can be planted in soil. Ginger pieces the size of an inch can be planted directly, and in very little time they will grow more ginger. Long, green vegetables such as celery, lemongrass, leeks, and green onions can be regrown by placing one inch of the bottom part of the plant (not counting the length of the roots) in a tray or glass of water until it begins to grow again. They can then be planted in soil. Leafy vegetables such as lettuce or endives undergo a similar process: the bottom parts are placed in water for several days or a few weeks until there is new growth and they can be moved to soil.

Scrap Dyes

We’ve saved the most exciting use for last: dyes! Many fruit and vegetable skins have tannins that help dyes bond well to natural fibers like cotton, linen, wool, or silk. The most well-known dyes made from food scraps are onion skins and avocado pits and skins. Yellow onion skins make yellow and orange dyes, red onion skins create colors between light lilac and deep magenta, and avocado scraps make a pink dye.

These dyes can be made stronger with alum powder, a mordant which helps dyes adhere to fabric better, but they can be used without it as well because of the presence of tannins in these food scraps. Some natural dyes, like the brown colors from chestnut and walnut shells, are vastly improved with the use of a mordant. Pomegranate rinds make a yellow dye and the leaves from loquat trees make a pink dye, both of which work best using a mordant.

Scraps in the Big Picture

Sometimes the scraps from your food just can’t be eaten or used, and that’s okay! When you get to this point, what’s most important is diverting your food waste from the landfill. If your city has a municipal composting program, you may have curbside compost pickup which is an easy way to reduce the emissions of your food waste, but you can also easily set up a compost in your own backyard, or get a small vermicomposting bin for your kitchen. Food waste can also be used to feed a biodigester, which produces biogas that you can use for energy. Both composts and biodigesters are part of our ongoing research at our production center, so you can expect an article soon about the merits and challenges of these systems in an urban setting. And lastly, if you do not have access to municipal or domestic compost where you live, you can see if any farmer’s markets or local gardens collect compost, and bring your food waste to them on a weekly basis. 

When it comes to food, there are so many systemic and cultural barriers to consuming it mindfully and avoiding waste. Overcoming preconceptions about food scraps that are seen as non-food is one part of working against these entrenched cultural beliefs that promote excessive waste. The problem, like any environmental issue, does not come down to just personal choices, but when these small changes are implemented at a wide scale, they can have significant effects, not just in the amount of food that goes to waste, but towards treating the food we have with respect. When we stop taking food for granted, we respect the seasonality of our produce, and stop letting vegetables go bad due to poor storage. You can read about these two related practices in the previous articles of our Knowing Our Food trilogy, and learn about how to preserve food for long or short periods.

The post Knowing Our Food: Scraps first appeared on Critical Concrete.

Though food nourishes us every day, there is still much that we can learn about it. At Critical Concrete, we aim to consume as much local, seasonal food as possible and we have recently started growing it ourselves in our food forest. Unfortunately, it is quite common that we as a society eat food without paying attention to its seasonal availability; it is easy to be influenced by a globalized system that makes practically any food available at any time in the year regardless of climate and the environmental impact. The production of food outside of its peak season can have 3-10 times the emissions as food imported from better climates, so it is important to not only support local farmers, but also to mind the seasonality of fruits and vegetables.[1] While some imported foods, such as almonds and avocados, are imported by boat and have a lower footprint than locally produced options, other more perishable foods are freighted by air, which creates 50 times the carbon emissions as boat transportation.[2] Aside from environmental friendliness, seasonal, local food can be more nutritious and flavorful as it has more time to ripen before harvest, and supports small farms and sustainable farming practices.

That being said, choosing local and seasonal produce means nothing if our food goes bad before we have the chance to eat it. That means that storing food to extend its lifespan is highly important. This research grew out of our curiosity to know more about alternative ways of storing food that are not energy consuming. However, as we encountered more information, the research evolved to focus more on food knowledge, with the aim of informing ourselves and our readers about the needs of our fruits and vegetables and how we can store and consume them. Our upcoming articles from this research will delve into the topics long-term storage, food production, and the use of food scraps, and in this article, we will discuss how to make use of conventional kitchen storage to keep food fresh. 

Food Waste and the Fridge

Food waste is an immense problem that worsens each year. In fact, fighting food waste has been determined to be one of the most urgent solutions to fighting climate change.[3] The production and disposal of wasted food results in water waste, land waste and deforestation, and greenhouse gas emissions. Although a tremendous amount of food waste is the result of industrial food practices, in Europe 42% of food is thrown out by the consumer, and only one third of that food wasted consists of inedible residuals (skin, shells, peels).[4] Regardless of whether climate change can be tackled through individual actions, consumers can still reduce the amount of food lost to spoilage in their own homes. Even if it does not solve environmental issues in and of itself, when we learn about proper food storage and reduce our waste, we save money and take the first steps toward better societal food practices.

At first we were inclined to look for alternatives to our usual house appliances like the fridges, as refrigerants like chlorofluorocarbons (CFCs) are the main cause of the depletion of the ozone layer.[5] This led us to a few methods of long-term storage, which we built as prototypes to evaluate their efficacy in the climate our research lab is located in. Keep an eye out for our next article, detailing these methods and their benefits for different foods and environments.

However, it can’t be ignored that storing food in the fridge and freezer is such common practice, so this article will describe the ways to reduce food waste in the context of conventional storage practices. Thus we first have to analyse the way the fridge is used, to know its strong and weak points and the way it works. Additionally, it is crucial to understand the process of food decay and the science behind it. Once it is understood how food decays, the same principles can be applied everywhere. In order to reach a balance in the system, minimizing waste and prolonging the life of food, we must first know the needs of fruits and vegetables and demystify their storage environments, both artificial and natural.

Where to store different fruits and vegetables

Food Decay

Knowledge about everyday storage of fruits and vegetables is essential. In order to better understand the proper storage of fresh vegetables and fruits, the first step is to clarify the biochemical characteristics and processes which occur after harvesting. This knowledge can help reveal why certain foods become rotten very fast whereas other foods last for a long time. This phenomenon is influenced by two factors: the speed of natural metabolism depending on the specific plant and the way it is stored. 

Enzymes are proteins which serve as catalysts to chemical changes in living organisms and there are thousands of different enzymes with varying functions. Enzymes in our food cause changes to fruit and vegetables which cause them to spoil. In cool temperatures, these enzymes slow their activity, and they can die when cooked above 60 degrees.[6] 

Aside from enzymes, three other rotting agents can reduce the life of food. These are mold, which is visible, yeasts, which convert sugars into alcohol through fermentation, and bacteria, some of which can poison food.[7] Using this information, we can determine how to avoid mold and bacteria, and slow down the process of decay.

Conditions for storage

The best storage method for a given food depends primarily on three parameters: temperature, humidity and ripening.

Temperature: Cooling down slows down the metabolic process and thus has an immense effect on preservation. Nevertheless, there are certain plants, such as bananas, tomatoes, eggplants or cucumber which are very sensitive to the cold and also others which lose vitamins and taste.[8] Moreover you should take into consideration where in the refrigerator to put things. The middle and the back are usually colder than the other areas of the fridge.[9] As there is no cooling on the bottom cold air coming from the middle can warm up and rise up which leads to the different temperatures levels.[10] 

Zones of the fridge and their temperatures

Humidity: Many fruits and vegetables, such as cucumbers, leafy greens, carrots and roots, are susceptible to humidity loss and shriveling.[11] For these, it is important to ensure a high level of atmospheric humidity. Many refrigerators have a crisper drawer for vegetables in order to keep a higher level of humidity. Some vegetables that should definitely be stored in the crisper drawer are spring onions, celery root, spinach, and leeks.[12] Otherwise, vegetables that are susceptible to moisture loss can be wrapped in damp towels and stored in other areas of the fridge.

Ripening: In basic terms, ripening can divide produce into two groups: the kind that continues the process of ripening after the harvest and the kind which abruptly stop ripening when harvested. This fact depends on the natural plant hormone ethylene. Ethylene is a gaseous hydrocarbon (C₂H₄) which speeds up the ripening process.[13] Some fruits and vegetables release ethylene gas in the process of becoming ripe.[14] Others, by contrast, are sensitive to ethylene and absorb it.[15] If you do not want to speed up the ripening and  spoiling effect, try to store ethylene-sensitive vegetables apart from those which release a lot of ethylene. 

Ethylene production and sensitivity in fruits and vegetables

According to their ethylene production, apples, tomatoes, peaches, apricots, avocados, kiwi, mango and bananas should be stored apart from other fruits and vegetables.[16] But you can also make use of this property when you want something to ripen faster. In that case, you purposefully store high ethylene producers together with ethylene sensitive ones.[17] When you have green tomatoes you can store them together with apples in order to get them to ripen faster.      

Referring to proper storage, there are some rules of thumb about food that should never be stored in the refrigerator. Fruits sensitive to cold are pineapples, avocados, bananas, mandarins, mango and melons.[18] Vegetables sensitive to cold are artichokes, tomatoes, potatoes, eggplants, garlic and onions.[19] Nevertheless, there are some real divas who cannot really decide whether they want to be stored in the fridge or in the room. Cucumbers and zucchinis for example are sensitive to cold but if too warm they lose humidity and start to shrivel fast.[19] Therefore, they should be stored in the crisper drawer or in the top part of the refrigerator, wrapped in a damp towel to avoid cold damage and humidity loss.[20]        

Additional Specific Storage Strategies 

With this knowledge of general food storage, we can delve into more specific ways to increase the lifespan of our fruits and vegetables. Berries and cherries are susceptible to mold, so they should not be washed until just before they are eaten.[21] Also, berries are often quite fragile and should be stored in a single layer, if possible.[22] Figs are sensitive to humidity, which makes paper bags good storage containers to absorb their excess moisture, but they can also be stored on plates in the fridge.[23]

As for vegetables, removing rubber bands from the stems is always the first step.[24] Radishes, beets, carrots, and turnips, should be separated from their greens to avoid losing moisture in the roots.[25] Then, the roots can be stored in an open container with a wet towel placed on top.[26] Greens are best in closed containers alongside a damp cloth to keep them from drying.[27] However, you can save room in the fridge by storing kale, chard, and collard greens upright in glasses of water on the counter.[28] Celery and fennel can be stored this way as well.[29] Asparagus is best stored upright in a water inside the fridge.[30] It should be noted that using paper bags, reusable containers, glasses, or damp cloths should make it easy to eliminate the need for any single-use plastic inside the fridge.

Conclusion      

Hopefully, being more cognisant of the needs of fruits and vegetables can limit food ending up in the trash or compost. Now that we understand how the chemical processes happening inside fruits and vegetables cause them to react to different conditions, we can store it in the right way. We can take advantage of the different areas inside your fridge, and organize our fridges to maximize the lifespan of our food. To help adjust to all this new information, we produced a chart to help understand fruits and vegetables and store them in the best way possible. Download it, print it, and put it on the wall in your kitchen! 

In our next article about food we will discuss different ways to store food for longer periods of time and the benefits of each method. Stay tuned to learn how fruits and vegetables can be enjoyed past the periods when they are in season, without forfeiting the nutritional value and flavor of eating seasonal food.

VIEW AND SAVE OUR GUIDE

Bibliography:

[1] https://ourworldindata.org/food-choice-vs-eating-local, opened 8.12.2020.

[2] Ibid.

[3] Hawken, Paul. Drawdown: The Most Comprehensive Plan Ever Proposed to Reverse Global Warming. New York, New York: Penguin Books, 2017.

[4] Principato, Ludovica. Food Waste at Consumer Level a Comprehensive Literature Review. Springer International Publishing, 2018. p. 5.

[5] https://www.conserve-energy-future.com/causes-and-effects-of-ozone-hole.php, opened 8th of December, 2020.

[6] Seymour, John. The Self-Sufficient Gardener: A Complete Guide to Growing and Preserving All Your Own Food. Dolphin Books, 1980. 

[7] Ibid.

[8] https://www.rollende-gemuesekiste.de/wp-content/uploads/Lagertipps.pdf, opened 24.11.2020.

[9] Ibid.

[10] Ibid.

[11] 

[12]https://myplasticfreelife.com/wp-content/uploads/images/Berkeley%20Farmers%20Market%20Tips%20for%20Storing%20Produce.pdf, opened 27.11.2020.

[13] https://www.theproducenerd.com/2018/02/what-is-ethylene-how-is-it-used/, opened 10.12.2020 December

[14] Ibid.

[15] Ibid.

[16] Sächsische Landesanstalt für Landwirtschaft. Verbraucherinformationen Obst Und Gemüse Richtig Lagern, 2003.

[17] https://www.rollende-gemuesekiste.de/wp-content/uploads/Lagertipps.pdf 

[18]https://myplasticfreelife.com/wp-content/uploads/images/Berkeley%20Farmers%20Market%20Tips%20for%20Storing%20Produce.pdf, opened 27.11.2020.

[19] Ibid.

[20] Ibid.

[21] Ibid.

[22] Ibid.

[23] Ibid.

[24] Ibid.

[25] Ibid.

[26] Ibid.

[27] Ibid.

[29] Ibid.

[30] Ibid.

The post Knowing Our Food: Storage first appeared on Critical Concrete.
Did you miss our previous article…
https://concretedoctorsolutions.net/?p=169

Looking for an alternative, sustainable way of practicing architecture? Apply now for our Postgraduate!

jQuery(function() { _initLayerSlider( ‘#layerslider_20_1ugfk8lm0d267’, {createdWith: ‘6.11.2’, sliderVersion: ‘6.11.2’, skin: ‘v6’, navPrevNext: false, hoverPrevNext: false, navStartStop: false, navButtons: false, showCircleTimer: false, skinsPath: ‘https://criticalconcrete.com/wp-content/plugins/LayerSlider/assets/static/layerslider/skins/’}); });

Concrete, as the most used building material worldwide has a huge impact on our cities, societies and environment. Much of our research is based on the idea to create an alternative solution for conventional methods of building, such as building with concrete. In this article, we will tackle basic and relevant knowledge and information about concrete, to understand why it is important to think about alternative solutions for the future of our building habits. This write-up will be part of a series of small papers related to meaningful knowledge, to understand why it’s urgent to rethink our conventional building approaches.

Concrete, cement & mortar – definitions

To give a brief overview of what we are talking about in specific, we will first define the most important terminologies that we will need to understand the whole topic around concrete.
Four important terms you should know about and understand their exact definitions: 

Typical composition of concrete

cement  // səˈment

Cement is the key ingredient to mix concrete. This product is mainly made out of crushed limestone mixed with shales and slates, shredded to a fine powder and heated up to approximately 1450°C. The heat causes a chemical reaction, also known as calcination.[1] That reaction along with the heating process causes a high amount of carbon-dioxide emissions, which makes cement production a big driver of greenhouse gas emissions. The entire process happens in a giant mixer, called a cement kiln. [2] The most popular kind of cement is portland cement, developed in England in the early 19th century. [3]

concrete // ˈkänˌkrēt

Concrete is an artificial building material, which consists of a binding agent like cement or lime, in addition to water and aggregates (sand and gravel) as well as potential  additives (like fly ash or plasticizers). The cementitious part gets liquified with water. By adding water to the cement a chemical reaction is caused and the process of crystallization begins. In the next step some additives such as gravel and sand are added. These aggregates are held together by the liquified cement. Once the whole mixture is cured, this process will finish with a solidified product, called concrete.

mortar // ˈmôrdər

Mortar is a workable paste, used to bind bricks, stones or to fill gaps and holes. The basis is made out of a binding agent (such as slaked lime, ash or, most commonly nowadays, cement) added with water and a fine aggregate, mainly sand. 

Mortar is one of the oldest building materials, used for many thousand years. For a long time, slaked lime, volcanic ashes or clay worked as a binding agent. During the nineteenth century portland cement was invented. From that time cementitious mortar rose in popularity and replaced the old binding products.

These two kinds of mortar differ in two ways. On the one hand cementitious mortars usually are more workable due to faster curing, higher water resistance and less cracking, on the other hand non-cementitious mortars significantly cut greenhouse emissions while processing. It even can absorb CO2, which appears to happen when lime mortar cracks, so that air (especially CO2) can be absorbed. By absorbing CO2, lime mortar is even molding and gets even stronger.[4] To put it plainly:  it’s an environmentally friendly and more sustainable alternative.

reinforced concrete // ˈˌrēinˈfôrst ˈkänˌkrēt

In most cases concrete is combined with steel rebars, to compensate for the low tensile strength. The capability of concrete to react on compressive load is ten times bigger than the capability to bear tension loads.[5]

A more advanced and further developed version of conventionally reinforced concrete is prestressed concrete. To make concrete structures more durable against tensile forces, tendons, a high performing kind of rebar gets tensioned. Mainly these tendons are wires or threaded rebars. When applying in the casted concrete, the concrete part gets compressed, which gives the structure a higher performance, while being in service. [6]

Why is cement concrete so popular?

There are many reasons for its popularity: its liquid stone characteristics were revolutionary and created the possibility to make nearly every form out of concrete.

Cement concrete structures can be segmented and precast, making it suitable for big construction projects; and once solidified, it is a very strong material with the ability to bear high amounts of load. Designers adopted the versatile material, and nowadays we find furniture and accessories made of this material, in every kind of shape.

The use of concrete can be dated back to the ancient times. Romans mastered the use of hydraulic lime as a binding agent, called “opus caementicium”. After the fall of the Roman empire, the use of concrete faded, till it got resurrected in the early 19th century. Instead of using hydraulic lime, portland cement, a further development of the ancient version, was invented and led to a big rise in popularity of concrete in building industries. The first buildings during this time were bridges, foundations and harbours, facilitated by the compressive strength and workability of the new material.[7] 

In the late 19th century iron rods, and later steel rebars, were added to poured concrete to increase tensile strength. It was mainly developed by the French Joseph Monier [8]  – an invention which is ubiquitous in building industries nowadays. This invention led to a big rise in popularity in the residential and social housing sector. In comparison to conventional houses in those days, new concrete based housing projects were more durable, termite and fire resistant. The workability of concrete made it fast and easy to use on site. Pre-castable and serial development of construction elements cut costs significantly. In the 50s of the last century, concrete played a major role in evolving the architectural style of Brutalism, a socio-aesthetically driven architecture movement of showing raw, honest constructions often used for big scale civic and public projects. This architectural style was a dominating force during the next two decades. [9]

In addition, the raw materials of concrete are available in large quantities around the globe, which makes concrete cheap to produce. Limestone, sand and gravel are quite cheap. The main processing costs are caused by the cement production. 

What quantity of resources are needed to produce cement concrete?

There are four main components of cement concrete (cement, water, sand and gravel). For reinforced concrete, there is an additional component – steel. Besides these materials, there are more raw resources needed to produce the main ingredients. To produce one tonne of cement, approximately two tonnes of raw limestone are necessary. [10] The production of cement is a high energy consuming process. One ton of cement takes about 120 kWh of energy in process heating. This energy is mainly obtained from fossil fuels and burning waste. [11]

The cement concrete recipe

There are several different recipes for making concrete. The recipes mainly differ in the ratio of cement and the added aggregates. Concrete can be mixed with different ratios to get a higher load bearing capacity or to get a higher ability to withstand different exposures, such as seawater, moisture or frost.

The following recipes just give you a basic overview about how a classic mixture of concrete could look like:
A standard concrete mix consists of 1 part water (7,7%), 2 parts cement (15,4%) , 4 parts sand (30,7%) and 6 parts gravel (46,1%). [12] 

The higher the load the more cement you’ll need (f.e. a concrete column, foundation needs 1 part water (11,1%), 2 parts cement (22,2%), 2 parts sand (22,2%) and 4 parts gravel (44,4%) ).
Around 70% of the built concrete constructions are reinforced with steel, so you would usually have to add a certain percentage of steel rebars to the produced concrete (60-80 kg/m3 of concrete).[13]

That means a ton of average concrete consists of:

77 kg of water (7,7%)154 kg of cement (15,4%)307 kg of sand (30,7%)461 kg of gravel (46,1%)

Components of 1 tonne of concrete

Where is concrete used?

The use of cement concrete has various fields of application in construction and design. Since it was developed in the early XIXth century as a powerful structural material, it can be found in several constructive elements. The constructive elements made out of concrete can be summed up in three main categories:

massive built horizontal and vertical load bearing elements such as foundations and walls, used for small to middle scale buildings, such as residential housing.filigree skeleton construction elements, such as pillars and beams, mainly found in high rise buildings and large scale commercial buildingsspecial construction elements for infrastructural and exceptional building typologies, such as bridges, tunnels, dams or bunkers.

Where is concrete useful?

Nowadays concrete is used in many different ways. All constructive elements can be made in concrete and in most cases they are realized with this material.
But is it really necessary to replace other common construction methods with concrete?
It makes sense to use concrete in constructions, where load bearing elements have to bear big compressive strengths. A high rise a few hundred meters high? A tunnel? A dam? For sure! – There are fields of application, where no other material performs as well as concrete but in many cases concrete is used in small scale projects, where it is unnecessary and over proportioned.

How sustainable is cement concrete?

Concrete is certainly one of the building materials which gives a nearly unlimited range of use. As mentioned before, there are many upsides to using concrete. But there are always two sides of the coin.

A general definition for sustainability is meeting the needs of the present without compromising the ability of future generations to meet their needs. Sustainability is often discussed in environmental terms. It can also be related to two other important topics: society and economy.

Obvious and hidden impacts on our environment

Pie chart comparison between countries CO2 emissions and cement production

The impact on our environment caused by the cement industry and by building with concrete is enormous. The production of cement is a high energy consuming process. This energy is mainly obtained from fossil fuels or burning waste [14] In addition the chemical process of producing cement releases one molecule of carbon-dioxide per each molecule of calcium silicate hydrate. For each ton of produced cement, one ton of CO2 is emitted just by chemically processing it [15] Besides the vast amount of carbon dioxide emitted, many other hazardous air pollutants such as NOX or PM10 are emitted during the process. [16]

Cement is just one part of concrete. The added aggregates, such as gravel and sand, are mined in humongous amounts to cover the demand of concrete industries. Many environmental systems are suffering from negative effects such as land loss by erosion, destruction of natural habitats, sealing and contamination of soil. Some of these aggregates, especially sand, have to be shipped around the world to service demands. [17] Just to give a short glimpse of one of the biggest cruxes in world of the concrete industries – new developing middle-east states, such as the United Arab Emirates or Qatar have to import big amounts of sand to service their huge demand in building industries, despite the fact that cities like Dubai or Qatar are located in the middle of sandy deserts. [18] However, not all of the sand we can find on the globe is suitable for concrete production; desert sand is too fine and round to be used as an aggregate. [19]
Furthermore, concrete production is a thirsty industry. It needs almost 10% of annual industrial water withdrawal, and 75% of the concrete production takes place in regions which are already facing water stress and drought. [20]

Beside this, the impact on society has to be emphasized. The internationalization of architecture and modern building technologies have a negative influence on vernacular building technologies and local architecture. New buildings tend to be built in a modern way with modern materials, such as concrete. Cost efficiency, the establishment of new building technologies and the time aspect are reasons for a significant decrease of traditionally built projects. 

Impact of globalization and industrialisation on building traditions.

Comparison between the use of concrete and other building materials

One of the main issues caused by that situation is the loss of building knowledge and traditions. Traditional building techniques are being replaced by modern approaches. Around the world, houses and cities have been built according to local tradition for centuries. Now, knowledge that was gained in a long and enduring process is about to get lost in a few decades. 

Main drivers for the loss of vernacular architecture are caused by the growing globalization and industrialization of the world. Innovations in building technologies can be spread easily around a fully connected world. Rare materials not locally available can be easily shipped from anywhere – and they get transferred in humongous amounts around the planet. 

Downcycling cement concrete

The economic sustainability of concrete is always mentioned as a big pro. Nonetheless there are a few facts which are not properly taken into consideration. The production of concrete is cheap in comparison to other materials. A main reason for this, is that the aggregates you need to mix concrete are available in large quantities almost everywhere around the planet. But in recent times the local availability of certain components, such as sand are diminishing. [21] Our resources on the planet are finite, so using and monetizing resources as if they are infinite is unsustainable. To address this, the concrete industry tries to emphasize their product as recyclable, but to make it clear – concrete is not recyclableRecycling means, returning a material into a previous stage of a cyclic process. In case of the mentioned material, this is not completely possible. During calcination, the processing of the raw resource of limestone comes to a point of no return. Once cement is made, the process is irreversible. There is no commercially viable process to recycle it.[22] Recent reusing methods of concrete consist of shredding it and mainly using it as gritting material for infrastructural projects. In some cases this crushed concrete can be used as an aggregate to partly substitute gravel in concrete. Nevertheless these substitutes are small in numbers and in the end new concrete still requires additional water, cement, sand and gravel [23] Technically, the recent approaches to recycling concrete can be better named downcycling processes or a kind of mitigation. Many experts criticize the bigger potential of reusing shredded concrete for new concrete projects, [24] an effort which should be broadened in the future. 

Contradictive durability of concrete structures

Many proponents often mention concretes’ durability as a big pro. The use of concrete without adding any other materials (such as rebars, made out of metal) technically creates a very durable building material. Despite, most of the applied concrete is reinforced to be able to react on tensile stress. But the application of reinforced concrete in terms of durability is a contradiction in terms. Here nature inevitably can shorten the life span of buildings built out of reinforced concrete. Due to different thermal expansions and the inevitable inheritation of oxidation of the used steel rebars, concrete constructions suffer fast deterioration during their lifespan. Recent studies have shown that there is a 50% chance of reinforced concrete structures to not fulfill their service in terms of load bearing after just 35 years of use. [25]

What can be used instead of cement based concrete?

Concrete as a kind of fluid stone has found use in all fields of construction. But is it always necessary to use concrete? There are new materials and also tried and trusted methods of building which have mostly been replaced by concrete solutions. The replacement of conventional portland cement based concrete can cut greenhouse gas emissions and other environmental impacts significantly. Basically there are two main ways to avoid a humongous use of classic portland cement based concrete. The first one is to substitute or avoid the most polluting ingredient of classic concrete, portland cement. In a second scenario different building approaches with alternating materials or other building techniques can be applied.

Cement substitutes

First of all, portland cement based concrete mostly can be substituted by pulverized fly ash (PFA), which is a side product of coal burning processes. Another substitute with a big potential is Ground Granulated Blast-furnace Slag (GGBS), which is able to replace portland cement up to 90%. GGBS substituted concrete sets more slowly than concrete made with ordinary portland cement. The higher the amount of GGBS in the cement mix the longer it takes to cure. Besides this, a positive side effect of using GGBS substituted concrete is that it continues to gain strength over a longer period leading to improved overall durability and life expectancy. [26] Nevertheless the mentioned substitutes are by-products of other industries, such as coal, steel or aluminium production, which also have an enormous negative impact on our environment.

Green concrete

During the last decade several scientists started working on green alternatives for concrete. The most advanced approaches use micro organisms such as algae, bacteria or fungi for biocement production (CaCO3) by using the metabolic activity of these microorganisms. [27,28] Some of these bioproducts achieve similar specifics as classic portland cement and present a feasible and viable alternative to conventional portland cement based concrete.

lternative construction methods

Besides an ingredient-related replacement of conventional concrete, there are many tried and trusted construction methods which were applied in vernacular building styles and local architecture traditions. There is no convincing evidence that justifies concrete as the ultimate building material for most building tasks.

This table aims to present a series of more ecologically friendly solutions for common uses of cement concrete:

construction elementclassic building material
to be replaced / substitutedeco friendly alternative (not exhaustive)foundationsreinforced concretetyre foundation (for point foundations) [29]
gabion foundations [30]pillarsreinforced concrete
steelwooden constructions (bamboo, pine, GLT – glue laminated timber)
cardboard tubeswalls(reinforced) concrete
bricks
steel sandwich panelswooden constructions (CLT – cross laminated timber, framework constructions)
rammed earth (clay)
hempcrete
bricksflooringcement based screedclay 
wooden planks roofsreinforced concrete (flat roofs)
steel sandwich panelswooden constructions
thatched roofs
green roofs
hempcretepathingcement based pavement
asphaltnatural stone :
cobblestone, granite plastergypsum based plaster
cement based plastercardboard + lime plaster [31]
hempcrete plaster
straw clay based plaster

Conclusion

Concrete plays a major role in building industries. The further development of newly industrializing economies with huge demands on concrete are driving the ongoing trend of a growing concrete industry. Beside its advantages and big popularity, concrete brings a lot of negative impacts on global warming, environmental systems, building culture and social city development. It is important to mention that concrete lacks recyclability. The present system around the concrete industry can be summed up as a cradle-to-grave system. Resources are extracted, used and then wasted and dumped or downcycled in the best case scenario. Due to the chemical process, cement, the most important ingredient of conventional concrete, will never be recyclable, which underlines the unsustainability of a whole industry. Its fast and wide availability and low costs in production make it popular for many large scale projects. 

Nevertheless there are recent approaches to develop more sustainable alternatives to the classic portland cement-based concrete by trying to avoid or minimize the use of cementitious components, aiming for a better reusability and recyclability of resources. 

In addition, investigating forgotten vernacular solutions reopens fields of research to move forward to a more environmentally respectful architecture. Stay tuned on our continuous research, on social media and if you can and feel like supporting the initiative, make a small donation on our Patreon! 

Sources

[1] https://www.sciencedirect.com/science/article/pii/B978008034720250023X , opened 12.08.2020

[2] https://www.britannica.com/technology/cement-building-material/Extraction-and-processing , opened 12.08.2020

[3] https://www.screedscientist.com/portland-cement-a-brief-history/ , opened 18.08.2020

[4]  Quantitative Analysis of CO2 Uptake and Mechanical … – MDPIwww.mdpi.com › pdf , opened 23.09.2020

[5] https://diglib.tugraz.at/download.php?id=576a7195cc9f9&location=browse , opened 11.08.2020

[6] 372R-13 Guide to Design and Construction of Circular Wire-and-Strand-Wrapped Prestressed Concrete Structures , 2013

[7] Historic Concrete in Scotland Part 1: history and Developmentpub-prod-sdk.azurewebsites.net › api , opened 13.08.2020

[8] https://www.britannica.com/biography/Joseph-Monier , opened 13.08.2020

[9] https://www.architectureanddesign.com.au/features/list/a-look-at-brutalist-architecture , opened 20.08.2020

[10] http://ecosmartconcrete.com/?page_id=208 , opened 12.08.2020

[11] https://global-recycling.info/pdf/GLOBAL-RECYCLING_2-2019 , opened 11.08.2020

[12] https://www.marshalls.co.uk/gardens-and-driveways/blog/how-to-mix-cement-to-make-mortar-or-concrete

[13] https://diglib.tugraz.at/download.php?id=576a7195cc9f9&location=browse , opened 26.07.2020

[14] https://global-recycling.info/pdf/GLOBAL-RECYCLING_2-2019 , opened 11.08.2020

[15] http://ecosmartconcrete.com/?page_id=208 , opened 12.08.2020

[16] http://ecosmartconcrete.com/?page_id=208 , opened 13.08.2020[1] http://ecosmartconcrete.com/?page_id=208 , opened 13.08.2020

[17] https://www.globalconstructionreview.com/news/shifting-sands-concrete-hungry-singapore-orders-mi/ , opened 28.07.2020

[18] https://www.bbc.com/worklife/article/20160502-even-desert-city-dubai-imports-its-sand-this-is-why , opened 19.08.2020

[19] https://www.bbc.com/worklife/article/20160502-even-desert-city-dubai-imports-its-sand-this-is-why , opened 19.08.2020

[20] https://www.nature.com/articles/s41893-017-0009-5.epdf , opened 26.07.2020

[21] https://www.globalconstructionreview.com/news/shifting-sands-concrete-hungry-singapore-orders-mi/ , opened 29.07.2020

[22] CSI-RecyclingConcrete-FullReport.pdf , opened 29.07.2020

[23] https://www.archdaily.com/933616/is-it-possible-to-recycle-concrete, opened 30.07.2020

[24] https://eu-recycling.com/Archive/22163 , opened 30.07.2020

[25] https://www.structuremag.org/?p=9459 , opened 18.08.2020

[26] https://www.greenspec.co.uk/building-design/concrete-cement-substitutes/ , opened 25.08.2020

[27] https://www.mdpi.com/2071-1050/10/11/4079#abstract , opened 25.08.2020

[28] https://www.sciencedirect.com/science/article/pii/S2215017X18302923 , opened 25.08.2020

[29] https://criticalconcrete.com/tyre-foundations/ , opened 25.08.2020

[30] http://bristolgreenhouse.co.uk/site/foundations.html , opened 25.08.2020

[31] https://criticalconcrete.com/out-of-the-box-vol-3/ , opened 25.08.2020

The post The reality of concrete first appeared on Critical Concrete.
Did you miss our previous article…
https://concretedoctorsolutions.net/?p=164

Agriculture nowadays is one of the most harmful industries in the world. It is estimated that around one quarter of the world’s emissions is coming from this sector (1). If we were able to transform today’s techniques into a mindset and strategy that rather than exploiting the environment even has a positive impact on nature, we would be able to start regenerative processes on a big scale.

“We have disconnected ourselves from life on the planet, thinking that we are the intelligent ones.
But can’t see that we are just part of an intelligent system.”
from Ernst Götsch

Food…what?

A food forest, also called an edible forest garden, is a cultivation method that is inspired by a natural forest system and inhabits a large number of plants, ranging from vegetables and berry bushes to big fruit trees. Food forests benefit from the symbiotic interplay of the different plants and thus offer a large variety of crops without the need for intensive maintenance.

Pictures from Silver Leaf Farm, Skala, Greece
© Southern Lights Project

What is a food forest?

Conventional cultivation and gardening methods are exactly the opposite of what make the forest system work. In order to make the harvest easily accessible with large machines, only one species is cultivated in separate rows in each field. All dead organic matter is cleaned up and the missing nutrients are added through fertilizer or chemicals.

Plants disposition in a monoculture orange field
© Southern Lights Project

In a natural forest, plants automatically take up the space that is most suitable for them to receive the resources they need. Doing so, they also create or improve the habitat for other plants. The result is a deeply interwoven network of very different and complementary species benefiting from each other. Organic matter deriving from the plants and the plant’s fruit plays a crucial role in this circle. Left on the ground, it stores humidity and prevents the soil from drying out while it decomposes to nutrient-rich soil. In ideal circumstances, no human measures like additional nutrition or irrigation are required to keep this system working. The idea of ​​a food forest is not to reproduce a natural forest exactly but to have it as a guiding model for creating a resilient and productive structure that is adapted to our needs. This concept shows how the basics of the forestial system can be applied to agriculture. It mimics the main principles of a forest and consists of perennial trees and plants that provide food. They are planted in such a way that the layer they occupy in their original habitat is respected, providing the ideal conditions in regards to sunlight (2). Every operation is done in order to reach an energetic positive balance in the system, so the system regulates itself.

Pictures from Silver Leaf Farm, Skala, Greece
© Southern Lights Project

What are the impacts of a food forest?

On the one hand, a food forest rewards its creators with many advantages. Similar to natural forests, human intervention can be reduced to a minimum because the system is mainly self-regulating. With a well-designed system also the harvesting process is not necessarily more time-intensive than in monoculture. On a smaller scale, where a food forest is mainly used for self-sufficiency, the variety of products supports a healthy and balanced diet. On a larger scale, this variety of products spreads the financial risk across many types of income opportunities by breaking the dependency on one crop only. In addition, the positive impact of cultivation led by food forest principles goes far beyond personal advantages. It does not just enrich the local biodiversity of plants, but by creating a natural habitat it also increases the diversity of animals, especially insects. Farming in a food forest way can kick-start and facilitate processes to save and recreate endangered ecosystems. Furthermore, as the enriched soil, the organic matter, and the plants keep humidity and bring shade, a food forest has an enormous impact on balancing the microclimate. Thinking big, the wide-spread use of food forest principles in agriculture could lead to a considerable effect on the climate.

Lizard Eggs
Pictures from Silver Leaf Farm, Skala, Greece
© Southern Lights Project

The key principles of the food forest

Disposition of plants

The design of a food forest garden requires a long-term mindset with the attitude to look patiently into the future. In fact, the natural system takes some time to strike a balance between the species, the final forms of the plants and their proper growth. Nevertheless, it is possible to get fresh fruit and quick results from the smaller plants since the beginning of the process, as those take a short time to adapt and grow. These plants also help prepare the good soil and habits for larger plants.

A food forest garden is usually made up of layers of different plants that strategically help each other throughout their life. In good conditions, the plants themselves occupy the layer to which they naturally belong. In an agroforestry system, eight layers of plants usually have to be organized:

The Emergent layer is the tree layer that overtops the other trees, forming its crown above them. This shows us that they need maximum sunlight and do not tolerate shade. Usually, trees of this layer have only a few branches on the trunk, concentrating its growth on the crown where the sunlight is. Typical for this layer are the date palm, walnut, and pear trees.

The Canopy Layer is composed of large fruit trees, nut trees and leguminous species with large crowns that are providing a good amount of shade during the dry and hot period. Plants are not in competition for reaching good soil, but only for capturing sunlight: trees are actually able to adapt their shape and to grow in harmony with other species to reach the best light spot. Examples for plants of this layer are mulberry, olive, fig or apricot trees.

The Understory Layer consists of small fruit trees and nut trees. Species of this layer prefer a good amount of sunlight but tolerate some shade. Examples for this layer are almond, orange, plum, nectarines, pomegranates, and apple.

The Shrubs Layer is composed of trees that need to be protected from direct sun. Plants of this layer are hazelnut, most berry shrubs and bananas.

The Herbs Layer is composed of short herbaceous plants, often annual.

The Groundcover Layer contains grasses, creepers, and low growing plants that protect topsoil from erosion and drought. This layer slows the speed of raindrops to lessen their impact and protects the soil’s dedicated network of roots, sand, organic matter, and hyphae (fungal roots).

The Vertical Layer is composed of climber plants that grow up trunks and branches of the bigger trees.

The Roots Layer is really important because it pulls up minerals trapped in rocks to the plants: it is composed of tubers, rhizomes and bulbs.

Typical disposition of plants in a food forest system
Infographic: Critical Concrete

Thanks to the layered diversity of species, food-forest projects provide diversification of products over monoculture cultivations: each layer is in fact offering a specific variety of food in different seasons, from fruits and berries to tubers and mushrooms. In contrast to a monoculture, that requires the fixed distance between plants, agroforestry allows us to reach a much higher density of cultivation, as plants overlap in layers.

Pruning & organic matter

As mentioned before, food forests are designed to reproduce a sustainable and working forest system in which external help and additional human activities are limited, except one: pruning. “Chop and drop” is the key activity that provides the quantity of organic matter that becomes compost to fertilize the soil, extremely important to increase root activities and feed the plants. Pruning plants is also essential to help plants to breath, grow more and reach a good amount of sunlight, encouraging chlorophyll photosynthesis. The photosynthesis is pushing the mycorrhizae, a symbiotic association between a fungus and a plant, playing an important role in plant nutrition, soil biology and soil chemistry.

Pictures from Silver Leaf Farm, Skala, Greece
© Southern Lights Project

The fertilization of the soil is constantly influenced by the production of new organic substances: the pruned branches that remained on the ground become water collectors in the rainy season and release moisture and water in dry periods. Following food forest principles is a good way to fight the soil exhaustion on a small or large scale. In fact, the use of different plants determines a symbiotic interplay in the use of the soil and is balancing nutrition resources. Every kind of soil could be defined as a “good” one: what matters is the amount of organic matter that determines the continuous fertilization of the soil. The soil is, also, acting as a sponge being a water and minerals container. Understanding of the importance of organic matter for the water management of the system can be found in the following numbers: If the amount of organic matter in the soil is increased by only 1%, an additional of 175.000 liters per hectare of water can be stored in the soil.

Comparison between an arid soil (left) and good one (right) rich of organic matter
© Southern Lights Project

Interview with Sheila from The Southern Lights Project

Food Forest had been proven a successful phenomenon on a smaller scale on a personal as well as on a commercial base. An amazing example for a prosperous sustainable business is the food forest farm The Southern Lights in Skala, Greece. Based on the organic farm of her father, Sheila introduced food forest features into her place, now cultivating more than 80 crops from which the farm and its employees can have a reliable income.

What do I need to start a food forest?

“There is no minimum size, you can start a food forest on a spot as little as one square meter. It is helpful to have or gather some knowledge of the plants you want to put, especially their layer. And finally, you need to add a lot of organic matter..”

Are there any plants that are not so suitable for food forest?

Some plants might be not so easy to work with, like for example grains or rice and you will not get too much crop from this. But it is important to know your plants and things that might work out in some other conditions might not work out for yours.“

Should I be afraid of invasive species?

“If a species is invasive in your place, that means something is missing. Actually, those so-called “invasive” or pioneer species prepare the soil with their organic matter for other plants that have higher demands on the soil.”

Can I combine a food forest with animals?

“Animals can be very helpful for your food forest. They help to decompose the organic matter as they eat it and literally poop fertilizer. But I would rather keep my place welcoming to every species that feels comfortable in my place instead of bringing animals from outside.”

How can I know if my soil is good soil?

“Your soil should look like the soil in a forest, meaning you find a lot of organic matter on the ground, even if the very surface is dry, it is humid within deeper layers. And if you can find worms, mycelium and mushrooms it is a very good sign.”

What is the difference between “permaculture” and “food forest”?

Permaculture is a design technique, which can be applied to any kind of context. Its main ideas are Earth Care, People Care and Fair Share achieved through many principles, for example, to observe and interact or integrate rather than segregate. A food forest is a good example showing this principle being applied.”

Extract from her lecture, to see the whole presentation check our YouTube Channel

How to bring these principles to a larger scale?

A common prejudice concerning the adoption of the food forest concept to a larger scale might be the assumption that due to its unregulated structure, a forest-inspired agriculture might not be workable with large machines. But projects started and inspired by Ernst Götsch, a swiss botanist working in Brazil, had shown that large scale agriculture and the principles of a forest can go astonishingly well together.

He developed the concept of syntropic farming [Gr. syn, together with, trepein, to turn.]: usually, a minimum of 30 different species will be planted, taking into consideration their suitability to the local conditions, their ecophysiological function, their lifetime as well as the farmer’s productive goals. To make it workable with bigger machines and tools, most of the plants are cultivated in rows. In contrast to traditional farming, these rows not only consist of one single species, set apart for a few meters but follow the principles of agroforestry and food forests. These means, companion plants and trees from different layers are densely combined together to facilitate the supporting networks. Mostly fast-growing support species (like eucalyptus or mulberry) are mixed with income-generating fruit-bearing plants and trees. Natural processes are accelerated through heavy pruning of the support species in order to generate vast amounts of organic matter which will decompose to nutritious soil for the fruit trees and plants.

What all of them have in common is that the harvest is a side-effect of ecosystem regeneration, and vice versa – ecosystem regeneration is a side-effect of the efforts to produce a harvest.”
from Ernst Götsch

Bringing food forest to urban contexts

In view of the many advantages of a food forest, the question arises, how this principle could be brought into the urban context. Similar to existing gardening projects, food forests can contribute to make cities greener, bring communities together and reduce food transportation. The benefit of a food forest is that also perennial species are used. This means, once the structure of the food forest is in place, less work will be required than it may be the case with the replanting of annual vegetables. “Upgrade” existing urban gardening projects is a good start to bring the principles of a food forest into the urban environment, but also introducing it to the yards and gardens of school and kindergartens has been proven to be a good starting point so far.

But the most practical way to bring a food forest into the city is by starting one of our own! Thanks to the introduction to the concept and the following workshop from Sheila Darmos from The Southern Lights, our very own little food forest is growing in our workshop’s backyard.

Critical Concrete Food Forest, Porto, January 2020In this video she will guide you through the planting of the different layers to set up your own edible forest.

Sources

(1) [Hannah Ritchie, Max Roser] “Environmental impacts of food production”, January 2020, online available at: http://ijsetr.org/wp-content/uploads/2017/10/IJSETR-VOL-6-ISSUE-10-1364-1369. (Last accessed in June 2020).

[Sheila Darmos] “The Southern Lights Project”, lectures and workshop, January 2020, online available at: http://thesouthernlights.org/. (Last accessed in June 2020).

[Ernst Götsch] “Syntropic Farm Project”, online available at: https://agendagotsch.com/en/. (Last accessed in June 2020).

The post (Urban) Food Forest first appeared on Critical Concrete.
Did you miss our previous article…
https://concretedoctorsolutions.net/?p=159

Interested in learning more about this topic and more social and sustainable ways of doing architecture? Apply now for our Postgraduate!

jQuery(function() { _initLayerSlider( ‘#layerslider_20_gxf958i0tshu’, {createdWith: ‘6.11.2’, sliderVersion: ‘6.11.2’, skin: ‘v6’, navPrevNext: false, hoverPrevNext: false, navStartStop: false, navButtons: false, showCircleTimer: false, skinsPath: ‘https://criticalconcrete.com/wp-content/plugins/LayerSlider/assets/static/layerslider/skins/’}); });

DISCLAIMER

[This article shows the development of the first step of a new prototype experimented in Critical Concrete. During the conception of the green roof, the structure was checked by a civil engineer who also advised us in the development of our wildest prototypes.]

Check out the video to see how we experimented with scrap tyres and compressed earth&gravel for a low-impact and concrete free building! 

Introduction 

In the progress of developing our green roof prototype we have been confronted with foundations in different ways. Seeking for alternatives it turned out that the old granite walls of the building, once reinforced by wooden beams, would be strong enough to carry the load of the new roof. You can read all about the refurbishment and reinforcing of the walls for the roof in our previous articles (walls-refurbishment 1.0, walls-refurbishment 1.1, how to build a stone wall).

The size of the new roof however, stretches out further than the fully loadable walls. For that reason, part of the roof needs a different kind of foundation.

Section of the green roof highlighting the parts supported by tyre foundations

Our Research

Throughout our research for alternatives to concrete, we stumbled over the tyre foundation. For us, it was very interesting since it is a low-tech solution which is composed only of scrap tyres filled with compressed gravel. Both components are easily accessible almost everywhere in the world.

Indeed, when tyres worn out, they become a waste which is not easy to handle. Recently, more processes that aim at recycling have been developed from which rubber, steel and textile fibers are obtained. Another solution is to reuse the tyres directly in a different context, thus avoiding more energy consumption for the transformation of the product.

Pile of trashed tyres

Worn out tyre reused in a new contextScrap tyres have already been tested in various cases in the construction field, for example to make the roadbed of the streets and referred to as mechanical concrete, a method widely used in the USA. One of the most known cases is the Earthship Biotecture concept autonomous houses developed by architect Michael Reynolds, in which earth-rammed automobile tyres are used for building the main retaining wall of the house. This technique is presented as the most appropriate method for its strength, economy and low need of technical skills.

Pictures by mechanicalconcrete.com (pictures on the left) and by earthship_biotecture (licensed under CC BY-NC-ND 2.0) (picture on the right)

The flexibility of the tyre can also offer durable protection in a seismic area. These foundations can indeed reduce the effect of seismic vibrations on the building on top of them and it can be used in every stable soil, even clay soil (for more information click here). Yet we couldn’t find any applications that fits exactly our needs. Many cases used the tyres to build walls, or wall-like foundations where the structure was resting without anchoring. Other examples used conventional concrete to fix some kind of anchoring sockets. As far as we know, our case, a structure with several punctual load bearing columns, has not been well documented yet.

Interested in using this technology in your project?

Critical Studio can help!

Learn More!

Our Approach

In our particular case, we designed two single stepped footings for two columns of the green roof.

Section and plan of the two single stepped footings for two columns of the green roof

One part of the green roof structure lies on a massive, structurally stable granite wall built in the 19th century, and the other part will lay on the new foundation. Since it is a prototype and it is not well known how the foundations will react to the heavy load, we decided to make the new part (15m2) independent of the rest of the roof previously built (120m2). This assembly required us to insert an expansion joint which allows movement due to ground settlement or other variations, expansion or contraction of building materials. It will also assist the observation of potential changes and reduce the risk of damaging the whole roof in the worst case scenario. Indeed, this technique has been used in England for at least 15 years. Research and experiments of the Holy Trinity Church Tulse Hill showed that they tyre stacks will hold a minimum of 1000 kN/m2 of load with no detected movement on the expansion but a compressive variation of only 3mm (to watch the video click here). The IUT of Grenoble made tests of loading tyre foundations from the Flexagone office: They applied the weight of pressure of 72 tons on the foundation, without any damage or detectable movement (for more information click here).

Additionally we consulted several engineers to check our structural conceptions. As we explained in former articles, the heavy loads on the roof – composed of the drainage layer, earth and plants – impacts the renovation process by its load of 600 kg/m2– 5.88kN/m2, including the dynamic load. Based on this information and our needs, we developed the concept of single stepped footings for columns. We calculated that each pillar should carry about 2400kg approximately. The foundation includes a socket which joins it with the wooden column.

Section of the Tyre Foundation

This connection is especially important while setting up the tyre and aligning the structure. Once the roof is finished, its own weight will hold its place. Below the foundation is a metal plate. On one hand, it distributes the forces on the soil and on the other hand it connects the foundation to the holding socket of the column. On top of the metal plate lay the tyres. We chose two tyres to make the foundation strong enough for the load. One truck tyre (95cm ø) and a smaller car tyre (65cm ø). The holding socket for the column is layed on the upper tyre and connected to the foundation through threaded rods which are welded to the base plate. The socket itself also holds the column in the right position.

Our workexplained step-by-step

This guide is an overview of every step we took in building our prototype of the tyre foundation. Since it was our first attempt, not all of our processes are optimized and need further development. However, this should serve as an inspiration for anyone with a similar situation and is open for discussion and improvement.

Beforehand a list of tools we used
in the progress:

welding machine,crowbar,grinder,hammer,wheelbarrow,bench drill,shovel,cutter.

Throughout each phase, we remind you that it’s important to protect yourself using appropriate safety equipment.

For this, you will need:

helmets,protective goggles,appropriate protective gloves,security shoes,reusable dust masks.

Preparation of the ground

The first and most important step before starting any foundation is the analysis of the ground. The soil has to have a sufficient bearing capacity. If the soil is not suitable there are different possibilities like reinforcing the soil, digging deeper, or adapting the foundation type to a wider tyre for example. In our case, we needed to dig until +/- 70 cm under the floor level to find a proper soil. We decided to put a layer of 5 cm of compressed gravel, frequently used under footings to have a correct level.

Estimated time: 6 to 8 hours per pit,
depending on the toughness of the ground

Leveling the ground of the pit

The base metal plate

The metal plate is the base of the foundation and serves as a solid surface for the tyres. We chose a thickness of 2 cm. To have the plate and also the column connected to the foundation we welded 4 threaded rods to the plate. The socket will be attached to these rods later on. Before putting the plate in the pit we put a breathable and waterproof membrane supposed to protect the plate from humidity in the ground. An EPDM membrane might have been a more suitable choice to increase the durability of the protection. We tried to wrap the plate as well as possible. Additionally, we painted the base plate and especially the weld joints with anti-corrosive paint. We still don’t know how this will react with the time, neither if it is going to be efficient enough to protect the welds. Our main objective is to take all the necessary precautions to avoid that water eventually permeates and settles at the bottom of the foundation. In our next tyre foundation build, we would consider drilling some holes in the metal plate to allow for the draining of water infiltration. The use of this metal plate was advised by our engineer to level the ground on which the foundation itself would set, but we didn’t find any other project using a similar precaution. It was also helpful for us to link the column to the foundation on a robust way.

Metal plate wrapped with membrane

Estimated time: 2 to 6 hours,
depending on accessible tools to cut the plate on the good dimensions

Metal plate on the ground of the pit

Preparation of the columns

The columns we used are made out of two 12×24 cm construction plywood beams. To join the two pieces we glued and screwed them together. The section is therefore 24×24 cm. To protect the wood from fire, water and pests we applied a layer of wood ash on the tyre, as well as protected the wooden column with a layer of borax, known as a protection against mold and repellent against insects. For a specific protection to prevent a specific termite attack, we paint the column with a mix of essential orange oil (5%) and linseed oil (95%). We will soon dedicate a detailed article to wood protection from fire, water and pests.

Estimated time: 2 hours.

Preparation of the socket

We used a steel socket to fix the column with the foundation. The socket is connected to the foundation with four threaded rods. It is fundamental to align properly the rods after putting the base plate, so that the columns would be aligned to each other. We used a wooden guide to secure the rods’ position while filling the tires. This guide is composed of two pieces that represent the two plates, with the holes for the threaded rods, and a long bar that helps to maintain them aligned and in place.

Metal plate on the ground of the pit

Estimated time: 4 to 6 hours,
depending on accessible tools to cut the steel and drill the holes.

Checking the alignment

Filling of the tyres

In its rawest form, the tyres can only be filled with earth. Lots of case studies for earth filled tyre foundations are in relatively dry climates where the temperature doesn’t go below 0°C. It is preferable to use an other sub-grade as gravel or other material to encourage drainage and allow for water expansion, and then avoiding some major instability in the ground caused by frost. We decided to choose gravel made of local accessible granite, from the North of Portugal. We had the choice of three sizes of gravel. After some discussions with our engineer, we decided to order the smallest to have better cohesion. We also added some sand to create a mix with better bonding and leave no empty space between the gravel. We used the ratio of two parts gravel to one part of sand (2:1). The mix in the tyres has to be then as compressed as possible. At first, the tyre can be filled with a shovel and by hands. When it is not possible to get any more of the mix in, a crowbar and a piece of wood can be used to open the tyre (see how they did at the Holy Trinity Church Tulse Hill). Once held open, a second person can continue to fill up the space with the mix. A piece of wood can be used to shove the mix in as deep as possible and a hammer to compress it. This needs to be done until the tyre is inflated and no more mix can be added. The foundation is now ready for the socket.

Estimated time: 6 hours for two people to fill the 2 tyres for one foundation
(a truck and a car tyre).

Installation of the socket

The steel socket which is holding the column is made out of three pieces of steel. The objective is to obtain a socket that correctly holds the column. We thought about different forms and finally settled with a “U”-form, that could maintain the feet of the columns and be correctly fixed to the lower part of the foundation.

Base plate

The first part being the base plate (30x30cm), which has four holes to be fixed with the threaded rods of the foundation. The holes of the plate have to line up with the position of the threaded rods and should be 1mm bigger than the diameter of the rods to facilitate their insertion. Our rods were 12mm diameter. The second part being the two steel brackets (15x20cm), which are welded to the plate and hold the column with two horizontal threaded rods. The individual steps of this process are explained below.

(1) The holes in both of the brackets, which should be shifted, can be drilled and should be at least 2-3mm bigger than the rods.

(2) Afterward, the first bracket can be welded on the base plate.

(3) The piece, that results from this step can be used to mark the position of the holes on the wood of the column. For this, half of the steel socket can just be laid on the column.

Image

(4) It might be necessary to cut a little edge of the column so there is some space for the weld. After marking the holes, they can be drilled also 2-3mm bigger than the rod. The bigger the holes are, the more room there is to adjust and compensate for potential inaccuracies.

(5) The next step is to find the right position for the second bracket. For this, the socket can be laid on the floor, and the column can be put on it. The rods can be stuck through the holes of the first bracket, the column and the second bracket, which is not fixed yet. Also, the bolts can be put on and tightened.

Column steel base plate sketch

(6) The second bracket should now touch the base plate and there should be no gap. If it doesn’t, any holes can be drilled bigger to make it fit properly. If it fits, it can be fixed by welding on 4-5 small points. Afterward, the column can be removed. The second bracket should be in the right position and can now be welded on completely.

Estimated time: 5 hoursto install the socket: drill, weld and adjust.

Installation of the columns

Once the socket is welded together in the “U”-form and the holes are drilled, the foundation is ready to receive the columns which have a section of 24×24 cm.Having an even level foundation is crucial and is something to pay extra attention to, during all the process. First, we used the spirit level to check the level of the lower plate, to ensure that the tyre will be placed on level ground. Indeed, it is important to keep in mind that the column will apply a heavy load that needs to be properly transferred to the foundation. For the next steps, the laying of the tyres and the fixation of the socket, make sure to always keep checking the level and the alignment of each foundation.

Checking the level of the metal plate

Estimated time: 2 hours.

Preparing the columns

The retaining wall

In our case, one of the foundations is positioned under the level of the earth, in an outside environment, that forced us to find a solution for the rainwater not entering inside the workshop space. A retaining wall has been constructed to withstand lateral pressure of soil, due to earth and rainwater. There are a lot of different retaining walls, used for different situations for example the gabion retaining wall or the cantilever retaining wall.

Building the retaining wall

In our case, we built a gravity retaining wall that depends on its self-weight only to resist lateral earth pressure. Commonly, this needs to be of large proportions because it requires a significant gravity load. We constructed the wall from granite stones that we had acquired from previous deconstruction of old walls. To protect the column from water infiltration, we bonded the stones with a lime mortar mix.

Furthermore, we plan to realize a drain which prevents rainwater from entering the basement. Parallel to the retaining wall, it will collect excess water and runs it through a pipe into a sump away.

Cost and Time Comparison

Since we are using the tyre foundation instead of a concrete foundation, the comparison of cost is a crucial point. For this reason we compare only the part of the foundation which is replaceable. The socket and the column are therefore not part of the comparison, since they are the same for both versions. We already pointed out the factor of sustainability, which is our driver in this matter. But what does this mean from an economical point of view? A tyre foundation in its simplest form is only made from dirt and scrap tyres and is therefore basically free. This method is suited for retaining walls and foundations that don’t require anchoring. Our Approach of a highly stressed single step footing which includes anchoring cost approximately 125€ compared to the concrete version of approximately 28€. As the calculation shows, the major cost factor is the metal plate which is also an open question for us. Its necessity is not completely clarified wherefore we are looking for alternatives which even out differences in price and make the single step foundation an economically competitive alternative.

It is to be added that the concrete should be mixed homogeneously by a cement mixer rather than by hand, and that welding the steel reinforcement takes some time as well and electricity, and quite a few welding electrodes. In terms of time, the concrete takes at least 7 days to set sufficiently for a foundation in order to set-up the column, but is faster to make, comparatively.

Conclusion

In the process of finishing the green roof, the application of the tyre foundation has been challenging but successful so far. It is carrying the roof structure but needs further observation as to how it will react under the full load of the green roof including soil and vegetation. To be able to observe any kind of movement we installed a measuring unit that we will control regularly.

Movement measurement

Sustainable Satisfaction? 

Concrete is an extremely popular material for construction and can be found in most parts of the world. Today concrete is the primary material used for foundations because of its many positive attributes: it is strong in compression, it is flexible as it can be poured into adapted forms and sizes, it can be applied in situ, it has good fire resistant qualities. However, the production of Portland cement, an essential constituent of concrete, leads to the release of significant amounts of CO2 and other greenhouse gases. Because of limited natural resources, such as sand, and the output of greenhouse gases, concrete production is not sustainable and therefore requires alternatives in the construction field. A possibility is to use recycled materials which have low energy costs, high durability and low maintenance requirements and therefore a small impact on the environment.

The single step footing foundation represent a viable and affordable alternative method we are looking forward to developing and using in further projects.

You want to see more? Check out the video to see how we experimented with scrap tyres and compressed earth&gravel for a low-impact and concrete free building! 

Sources

[Ar. Bindu agarwal, Ar. Aanchal Sharma] “Reuse of Waste Materials: A case study of Earthships”, in: International Journal of Science, Engineering and Technology Research (IJSETR) Volume 6, Issue 10, October 2017, [Online] available at: http://ijsetr.org/wp-content/uploads/2017/10/IJSETR-VOL-6-ISSUE-10-1364-1369.pdf (Last accessed in December 2019).

[Architecture 2030] “Buildings generate nearly 40% of annual global GHG emissions”, [Online] available at architecture2030.org/buildings_problem_why/ (Last accessed in December 2019).

[Andrew, Robbie M.] “Global CO2 emissions from cement production, 1928–2018”, CICERO Center for International Climate Research, [Online] available at: https://www.earth-syst-sci-data-discuss.net/essd-2019-152/essd-2019-152.pdf (Last accessed December 2019).

[Decorex Pro] “Technology for the construction of the foundation of tires”, [Online] available at: /en.decorexpro.com/fundament/iz-pokryshek/ (Last accessed in December 2019).

[Department for Business, Innovation and Skills London] “Estimating the Amount of CO2 Emissions that the construction industry can influence”, [Online] available at: https://assets.publishing.service.gov.uk/government/uploads/system/uploads/attachment_data/file/31737/10-1316-estimating-co2-emissions-supporting-low-carbon-igt-report.pdf (Last accessed in December 2019).

[Deva Racusin, Jacob; McArleton, Ace] “The Natural Building Companion: A Comprehensive Guide to Integrative Design and Construction”, 2012

[Flexagon Office] “Fondations et plots”, in: La Maison Ecologique 67 – fevrier et mars 2012, [Online] available at: http://yourtes.net/fichiers/Fondations%20et%20plots%20-%20La%20Maison%20Ecologique%2067%20-%20fevrier%20et
%20mars%202012.pdf (Last accessed in December 2019)

[Holy Trinity Tulse Hill on YouTube] “Packing Car Tyre Foundations (Car Tyre Foundations #4)”, [Online] available at: https://www.youtube.com/watch?v=0YV2TG5aypw (Last accessed in December 2019)

[Holy Trinity Tulse Hill on YouTube] “Car Tyre Foundations Plate Test”, [Online] available at: https://www.youtube.com/watch?v=K8Vlz6qNCfU (Last accessed in December 2019)

[König, H., Weissenfeld, P.] “Entretien écologique du bois”, ed. La plage, 2008.

[Lowimpact] “Why cement should never be used with natural buildings”, [Online] available at: https://www.lowimpact.org/why-cement-should-never-be-used-on-straw-bale-houses/ (Last accessed in December 2019).

[Mechanical Concrete] “Award Winning, Economical, Green, Industrial Strength, Construction Technology”, [Online] available at: http://www.mechanicalconcrete.com/ (Last accessed in December 2019]

[Miteco] “Descarbonatac fabrical”, [Online] available at: https://www.miteco.gob.es/es/calidad-y-evaluacion-ambiental/temas/sistema-espanol-de-inventario-sei-/040614-descarbonatac-fabric-cal_tcm30-429852.pdf [Last accessed in December 2019)

[Miteco] “Combust fabricamento”, [Online] available at: https://www.miteco.gob.es/es/calidad-y-evaluacion-ambiental/temas/sistema-espanol-de-inventario-sei-/030311-combust-fabric-cemento_tcm30-430164.pdf (Last accessed in December 2019)

[Naik, Tarun R.] “Sustainability of Concrete Construction”, [Online] available at: https://ascelibrary.org/doi/abs/10.1061/%28ASCE%291084-0680%282008%2913%3A2%2898%29 (Last accessed in December 2019).

[Russian Patents] “Module-type anti-seismic protective unit for buildings and structures”, [Online] available at: https://russianpatents.com/patent/225/2250308.html (Last accessed in December 2019]

[World Green Building Council] “New report: the building and construction sector can reach net zero carbon emissions by 2050”, [Online] available at: ww.worldgbc.org/news-media/WorldGBC-embodied-carbon-report-published (Last accessed in December 2019).

The post Tyre Foundations first appeared on Critical Concrete.